Resin Composite


アムテトラ複合樹脂

● Greatly improvements in Size precision,Flatness and Circularity of resin mold product
● High quality of the surface smoothness and the micro reinforcement greatley improved the abrasion-resistant
● Excellent performance of the electrification prevention, the static diffusion and the attenuation has been achieved
● Unique Superior performance of Resin compound has been acieved by the highest level technology for forming composite materials

 Grade

【Metal-Substitute, Precision Molding Grade】
● Low shrinkage rate and high liquidity make a significant contribution to high performance of precision molding.
● By the effects of material anisotropy on impact mitigation in molding, the flatness, the circularity are greatly improved and prevents warpage.

【Sliding and Abrasion-resistant Resin Grade】
● Low friction coefficient has been achieved by the excellet surface smoothness.
● Abrasion-resistant performance has been greatly improved by compounding of "AMTETRA".

【Antistatic, Conductive Resin Grade】
● Maintain highest level performance of antistatic and conductivity stably.
● Excellent performance of static diffusion.

【Electromagnetic Radiation Shield Resin Grade】
● By adopting Special Conductive Filler, it provides excellent shielding performance of an electromagnetic.
● Excellent Stable performance of moiding and surface condition has been achieved.

 AMTETRA Compound Resin【Grades & Features】
Function Grade Base Resin Features Use Example
Metal-Substitute,
Precision Molding
MD15S PPS High rigidity / Size stability / Heatproof component of hot water dispenser
MD401C PPS High rigidity / High Sliding / Conductivity / Heatproof Servo motor case
MD102 PPS High rigidity / Low specific gravity / Conductivity / Heatproof Gear pump
Sliding and Abrasion-resistant MO10B POM High Sliding / Abrasion resistance Precise gear
MN20K66 PA High Sliding / Abrasion resistance Precise gear
Antistatic, Conductive MP20A PP Conductivity / Size stability
[Carbon compound materials]
Tray for IC
MB10A ABS Antistatic / Extrusion Processing
[Non-carbon materials]
Tray for liquid crystal
Hairbrush
MB10AN ABS Antistatic / Extrusion Processing
[Non-carbon materials]
Tray for liquid crystal
Electromagnetic Radiation Shield EC-100 ABS EMI Shield / substituting metal
[Carbon Fiber Composite]
Shield Case
(PH measurement)
EC-400 ABS/PC EMI Shield / substituting metal
[Carbon Fiber Composite]
Shield Case
(component of motor)

*Available for custom manufacturing, like a kind of masterbatch, etc.

 Features
Size precision Improvement by anisotropic relief of resin mold product
By compounding AMTETRA, the orientation of the glass fiber at the time of the injection molding (PBT resin with glass fiber) is reduced. So that anisotropy and warp of the molding resin are improved. In addition, Pana-Tatra improves surface smoothness by holding an exposure of glass fiber from the surface of resin.

Compared with mold shrinkage and warp of plate
AMTETRA(wt%) Glass fiber(wt%) Compared with mold shrinkage(TD/MD) Warp of plate(%)
0 30 5.5 35
10 30 4.2 23
20 30 3.8 18
30 30 2.5 15

Surface smoothness of resin mold product
AMTETRA improves surface smoothness by holding an exposure of glass fiber from the surface of resin(PC resin, PPS resin, & LCP resin)with glass fiber.

1.PC resin / AMTETRA / Glass fiber compound

AMTETRA Glass fiber Average surface rouhness(Ra)
0wt% 30wt% 6.5μm
10wt% 30wt% 3.2μm
20wt% 30wt% 2.0μm
Measuring method    :JIS B0601-01
Measuring sample   :Plate of PC resin(100×100×3mm)
Measuring speed   :0.6mm/min
Measuring direction   :Perpendicular to the gate
Measuring length      :100mm



2.PPS resin / AMTETRA / Glass fiber compound

(μm)
AMTETRA Glass fiber(GF) Average surface rouhness(Ra) Maximum peak height(Ry)
0wt% 30wt% 1.27 14.3
10wt% 30wt% 1.14 13.1
20wt% 30wt% 0.97 11.5
30wt% 30wt% 0.94 10.8

The measurement method and the conditions of measurement sample, measurement condition, and measurement length are the same as those of PC resin.

3.LCP resin / AMTETRA / Glass fiber compound

(μm)
AMTETRA Glass fiber(GF) Average surface rouhness(Ra)
0wt% 30wt% 1.45
15wt% 30wt% 0.62


Weld Improvement Effect
AMTETRA is micro-sized zinc oxide single-crystal filler in the shape of a tetrapod, and when it is part of composite PP resin, it delivers greater weld-line improvement effects when compared to talc-composite resin.

When a weld-line is generated by a colliding mass of flowing resin during molding, AMTETRA composite resin delivers greater weld-line improvement effects when compared to talc-composite resin.

Visual evaluation: Talc-composite resin is characterized by a dark shaded area near the weld-line; however, AMTETRA composite resin showed almost no change of color.

Comparison of weld-line height and width:
・AMTETRA composite : Height 3 μm, Width 10 μm
・Talc composite : Height 10 μm, Width 32 μm
 Application example

1.AMTETRA Composite Conductive PPS Resin Motor Component Material

Required characteristics for AC servomotor rotary encoder cover resin
・Electromagnetic shield performance (Conductivity)
・Heat resistance (High heat deformation temperature)
・Toughness (High bending elasticity)
・Flame retardation (94V-0)

・Environmental resistance (Dimensional stability, Low linear expansion coefficient)

【Features】
Excellent material grade including stable surface resistance, good conductivity, heat resistance, reliability (dimensional stability, low linear expansion coefficient)
Test item Unit Representative
property value
Specific gravity 2.0
Tensile strength MPa 170
Tensile elongation % 1.5
Bending strength MPa 225
Bending elasticity GPa 14.7
Izod impact value J/m 39
HDT >260
Molding shrink rate(%) MD 0.3
TD 0.5
Linear expansion coefficient(%) MD 2.1×10-5
TD 2.5×10-5
Surface resistance value Ω 103~5

2.AMTETRA Composite PPS Resin Water Heater Component Material

【Resin features】
・High rigidity
・Environmental dimensional stability

・Low warping

High rigidity grade with excellent dimensional stability and ultra-precision molding performance

Measurement item Unit Representative
property value
Tensile strength MPa 110
Bending strength MPa 160
Izod strength J/m 59
Bending elasticity GPa 19.6
HDT >260
Linear expansion coeffcient(%) MD 1.9×10-5
TD 2.2×10-5
 Product Form

● property・・・・・grainy(pellet)

● Packing Form・・・25kg /paper Bag

TOP